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nGENESIS® RANGE

nGenesis® Power Tool Range

Overview

Avdel’s new nGenesis® tool range comprises of high performance, lightweight hydro-pneumatic handtools for breakstem rivets. The tough ergonomic construction allows for swift placement whilst the light design reduces operator fatigue. With an increased lifespan and low air consumption the nGenesis tool range is fast becoming an invaluable tool in every assembly line. Now available as standard with a fixed stem collector bottle.

Features

  • Lightweight tool
  • Toughened plastic body and heavy duty rubber base
  • Optional quick release or fixed stem collector bottle
  • Vacuum air supply cut-off on trigger
  • Enhanced tool life
  • Soft touch rubber grip on handle
  • Integral cycle counter (except nG1 & nG2-S)
  • nG1, nG2 and nG2-S feature a quick release nose equipment

Benefits

  • Reduces operator fatigue
  • High placement speed
  • Robust tool
  • Minimized air consumption
  • Reduced time to empty stem collector
  • Places a wide range of fasteners
  • Ergonomic

Specifications & Placing capability

nG1

Avdel’s nG1 tool is one of the lightest tools in the nGenesis range. With a quick cycle time and the ability to install a variety of rivets the nG1 offers invaluable multi functionality whilst maintaining ease of use.

  • Weight (without nose equip.) 1.50 kg (3.31 lbs)
  • Weight (min. with equip.) 1.70 kg (3.75 lbs)
  • Pull force @ 5.5 bar 6.0 kN (1350 lbf)
  • Stroke (min.) 14 mm (0.55 in)
  • Cycle time (approx.) 0.9 sec
  • Air supply pressure 5- 7 bar (80-100 psi)
  • Free air volume @ 5.5 bar 1.2 litres
  • Noise level <75 dB(A)
  • Vibration <2.5m/s² (8.2f ft/s2)


Placing Capability

  • Up to 4.8 mm (3/16") aluminium breakstem rivets and up to 4.0 mm (5/32") steel breakstem rivets produced by Avdel®. Can also place Avseal® II 4 and 5 mm sealing plugs.

nG2

Avdel’s nG2 tool features the quickest cycle time in the nGenesis range. With an intergral cycle counter and the ability to take a wide range of rivet sizes the nG2 is a valuable tool in the range.

  • Weight (without nose equip.) 1.98 kg (4.37 lbs)
  • Weight (min. with equip) 2.12 kg (4.67 lbs)
  • Pull force @ 5.5 bar 9.34 kN (2100 lbf)
  • Stroke (min.) 17 mm (0.67 in)
  • Cycle time (approx.) 0.8 sec
  • Air supply pressure 5-7 bar (80-100 psi)
  • Free air volume @ 5.5 bar 2.1 litres
  • Noise level <75 dB(A)
  • Vibration <2.5m/s²


Placing Capability

  • Up to 4.8mm (3/16") breakstem rivets produced by Avdel®. Can also place Avseal® II sealing plugs up to 7 mm.

nG2

Avdel’s nG2-S tool is the lightest of the tools in the nGenesis range, this combined with a quick cycle time leads to improved operator fatigue. The nG2-S tool also has the option of a quick release stem bottle, speeding up the riveting process.

  • Head weight (without nose equip.) 1.0 kg
  • Head weight (min. with equip.) 1.2 kg
  • Pull force @ 5.5 bar 10.88 kN
  • Stroke (min.) 17 mm
  • Cycle time (approx.) 1 sec
  • Air supply pressure 5- 7 bar
  • Free air volume @ 5.5 bar 3.6 litres
  • Noise level <75 dB(A)
  • Vibration <2.5m/s² (8.2f ft/s2)
  • Intensifier ratio 44:1


Placing Capability

  • Up to 4.8mm (3/16") breakstem rivets. Can also place Avseal® II sealing plug up to 7 mm.

nG3

The Avdel nG3 tool allows the placement of a large range of breakstem rivets, lockbolts and sealing plug sizes. With an intergrated counter this tool can be used for a variety of applications and enable you to keep track of your progress.

  •  Weight (without nose equip.) 2.25 kg (4.95 lbs)
  • Weight (min. with equip.) 2.30 kg (5.07 lbs)
  • Pull force @ 5.5 bar 12.9 kN (2900 lbf)
  • Stroke (min.) 26 mm (1.02 in)
  • Cycle time (approx.) 1.2 sec
  • Air supply pressure 5- 7 bar (80-100 psi)
  • Free air volume @ 5.5 bar 4.3 litres
  • Noise level <75 dB(A)
  • Vibration <2.5m/s² (8.2f ft/s2)

 


Placing Capability

  • Up to 6.4mm (1/4") breakstem rivets produced by Avdel, except Hemlok® structural fasteners. Can also place Avseal® II sealing plugs up to 9 mm and Avtainer® lockbolts 10.0mm (3/8").

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nG4

Avdel’s new nG4 tool offers the capability to fit some of the larger rivets in Avdel’s portfolio. Its ergonomic design and reinforced structure make the nG4 tool easy to use yet tough enough to endure any assembly line.

  • Weight (without nose equip.) 2.28 kg (5.03 lbs)
  • Weight (min. with equip.) 2.3 kg (4.95 lbs)
  • Pull force @ 5.5 bar 18.68 kN (4200 lbf)
  • Stroke (min.) 17 mm (0.67 in)
  • Cycle time (approx.) 1.2 sec
  • Air supply pressure 5-7 bar (80-100 psi)
  • Free air volume @ 5.5 bar 4.3 litres
  • Noise level <75 dB(A) 
  • Vibration <2.5m/s² (8.2f ft/s2)

 


Placing Capability

  • Up to 6.4mm (1/4") breakstem rivets produced by Avdel except Monobolt® structural rivets.
  • Can also place:
    • Avseal® II sealing plugs up to 12 mm
    • Avtainer® lockbolts 10.0mm (3/8")
    • Avdelok® and Maxlok® lockbolts 4.8mm (3/16") and 6.4mm (1/4")
    • Hemlok® structural rivets 6.4mm (1/4")

Placing matrix

  • Alluminum Alloy
  • Copper
  • Stainless Steel
  • Steel

 

Aluminium Alloy

Fastener
Material

Fastener
Brand

Fastener
Size

nG1

nG2

nG2-S

nG3

nG4

Aluminium Alloy

Avdel® SR

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















Aluminium Alloy

Avex®

3
3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")





















Aluminium Alloy

Bulbex®

4.0 (5/32")
4.8 (3/16")






Aluminium Alloy

Hemlok®

6.4 (1/4")

Aluminium Alloy

Interlock®

4.8 (3/16")
6.4 (1/4")






Aluminium Alloy

Klamp-Tite® (Structural)

4.8 (3/16")
6.4 (1/4")






Aluminium Alloy

Klamp-Tite® (non-structural)

4.8 (3/16")
6.4 (1/4")






Aluminium Alloy

Monobolt®

4.8 (3/16")
6.4 (1/4")






Aluminium Alloy

Q Rivet

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















 

 

Copper

Fastener
Material

Fastener
Brand

Fastener
Size

nG1

nG2

nG2-S

nG3

nG4

Copper

Avdel® SR

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")











 

 

Stainless Steel

Fastener
Material

Fastener
Brand

Fastener
Size

nG1

nG2

nG2-S

nG3

nG4

Stainless Steel

Avdel® SR

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")











Stainless Steel

Avinox®

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")











Stainless Steel

Monobolt®

4.8 (3/16")
6.4 (1/4")






Stainless Steel

Q Rivet

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















Stainless Steel

Stavex®

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")











 

 

Steel

Fastener
Material

Fastener
Brand

Fastener
Size

nG1

nG2

nG2-S

nG3

nG4

Steel

Avdel® SR

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















Steel

Avex® Splined

4.0 (5/32")
4.8 (3/16")






Steel

Avibulb®

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















Steel

Avtainer®

10

Steel

Hemlok®

6.4 (1/4")

Steel

Interlock®

4.8 (3/16")
6.4 (1/4")






Steel*

Monobolt®

4.8 (3/16")
6.4 (1/4")
10.0 (3/8")











Steel

Q Rivet

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















Steel

Stavex®

3.2 (1/8")
4.0 (5/32")
4.8 (3/16")
6.4 (1/4")
















Steel

T-Lok®

4.3
4.8 (3/16")






 * 10.0mm (3/8") steel Monobolt® is placed with the 722 structural tool.